Container Repair Operating Procedures
I. Repair Site Management Regulations
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The repair site should be kept tidy, orderly, and free of safety hazards. A dedicated person should be responsible for coordinating and commanding repair operations to ensure the smooth progress of the entire repair process.
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The repair site should have obvious safety signs and set up temporary isolation areas to prohibit outsiders from entering the repair site.
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The repair site should be equipped with necessary fire extinguishers and undergo regular inspection and maintenance.
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A temporary warehouse for storing containers and repair tools should be set up on the repair site, and proper management should be conducted to prevent loss and theft.
II. Operator Training and Credential Requirements
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Repair operators must undergo specialized training and hold repair operation certificates before participating in repair work.
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Repair operators should understand the structure and performance requirements of containers and possess skills and experience in operating repair tools.
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Repair operators should understand relevant safety operating procedures and strictly abide by the operating procedures and safety operation requirements.
III. Operating Procedure Regulations
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Before the repair operation, inspect the damage degree and scope of the container and formulate a reasonable repair plan.
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Before the repair operation, inspect and test the tools and equipment to ensure their normal operation.
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The repair operation should be carried out strictly according to the repair plan, following the operating procedures and repair requirements.
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Safety should be prioritized in the repair operation. Wear personal protective equipment, abide by relevant operating procedures, and strictly prohibit bringing flammable and explosive items into the repair site.
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Container lifting operations should follow relevant operating procedures to ensure safety and reliability.
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After the completion of the repair operation, an inspection should be carried out to ensure that the repair quality meets the requirements.
IV. Operating Procedures for Common Repair Items
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Panel head repair: First, clean the burrs and rust on the panel head, and then weld the reinforcement plate with an electric welding machine.
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Sidewall repair: Cut off the damaged sidewall panel, clean and weld the reinforcement plate.
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Floor repair: First, clean the dirt and corrosion on the floor, and then weld the reinforcement plate.
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Roof box repair: First, clean the dirt and corrosion on the roof box, and then weld the maintenance plate in a crisscross pattern.
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Door repair: Cut off the damaged door panel, clean and weld the reinforcement plate, and then apply anti-rust paint.
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Angle iron repair: First, clean the rust on the angle iron and then weld the new angle iron for fixation.
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Anti-rust paint application: After completing the repair, apply anti-rust paint to the repaired parts to protect the container from corrosion.
V. Management Regulations for Equipment and Tools
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Repair equipment and tools should be regularly inspected and maintained to ensure their normal operation.
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Do not dismantle or use damaged equipment and tools without permission.
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After using repair equipment and tools, they should be properly stored, cleaned, and maintained.
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Unauthorized use of uninspected equipment and tools is prohibited.
VI. Safety Accident Handling Regulations
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After a safety accident occurs, immediately organize personnel for rescue and report to the police promptly.
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Those responsible for the accident should be seriously handled and accountable to prevent the accident from happening again.
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After the accident is handled, conduct an accident analysis and rectification, propose preventive measures, and ensure that similar accidents do not occur again.
The above are some suggestions for container repair operating procedures, aiming to standardize container repair operations, ensure repair quality, and guarantee operational safety. Repair operators should strictly abide by the regulations, strengthen safety awareness, conduct site management properly, and improve the efficiency and quality of repair operations.
Please contact us to discuss more professional issues related to container maintenance.